01 Mixing|Aeration test
Fully automated commercial 01 mixing|aeration test engineered by Shanghai Cheers Machinery. Features continuous batter aeration, precision depositing, intelligent multi-zone gas/electric baking, automated handling, and seamless downstream packaging synchronization for reliable 24/7 industrial production.
Turnkey Production Line Workflow
From raw ingredient aeration to sealed shelf-ready packaging. Cheers Machinery guarantees continuous, synchronized, and hygienic industrial output with minimal labor intervention.
Batter Mixing
Continuous planetary aeration & batter pumping
Doctor Spreading
High-precision thickness control blade
Tunnel Baking
Multi-zone gas/electric steel band oven
Syrup & Cream
Uniform syrup spray & cream spreading
Auto Rolling
Continuous longitudinal cutting & rolling
UV Cooling
PU belt cooling with UV germicidal lights
Flow Wrap
Multi-lane automated individual packaging
Technical Specifications & Parameters
All specifications are customizable according to client factory layout dimensions, local grid voltage (220V/380V/415V/480V), and heating energy preferences.
| 1. Production & Capacity Performance | |
|---|---|
| Nominal Output Capacity | 250 - 350 kg/h (Continuous Line: approx. 6 - 8 Tons/Day) |
| Effective Baking Band Width | 1000 mm / 1200 mm (Wider 1400 mm custom engineering available) |
| Continuous Line Operating Speed | 2.5 – 12.0 meters / minute (Inverter frequency adjustable) |
| Finished Product Sheet Thickness | 5.0 mm – 15.0 mm (Adjustable with precision digital readout dial) |
| 2. Energy, Electrical & Pneumatic Specs | |
| Electrical Grid Standards | Customized: 380V / 415V / 220V / 480V · 3 Phase · 50/60 Hz |
| Heating Fuel Options | Natural Gas (LNG), Liquefied Petroleum Gas (LPG), or Full Electric Elements |
| Installed Power Capacity | Approx. 45 kW (Gas-heated version) / Approx. 185 kW (Full-electric version) |
| Compressed Air Consumption | 0.6 – 0.8 MPa · Clean Dry Instrument Air (approx. 0.8 m³/min) |
| 3. Structural Materials & Mechanical Build | |
| Food Contact Materials | SUS304 / SUS316 Stainless Steel (Mirror polished food-grade) |
| Structural Frame & Supports | Heavy-gauge 50×100mm SUS304 rectangular tubing with laser-cut joints |
| Baking Steel Band Brand | Original Berndorf (Austria) or Sandvik (Sweden) High-Tensile Band |
| 4. Automation, Controls & Safety | |
| PLC & Motion Controller | Siemens S7-1500 Series with Profinet / EtherCAT high-speed bus |
| Operator Control Panel (HMI) | 10-inch Full-Color Siemens Touchscreen with 99-Product Recipe Memory |
| Emergency Stop & Safety Interlocks | Safety trip wires along entire line length, protective interlocked tunnel hoods |
Why Choose Cheers Machinery Engineering
Built with heavy-duty structural steel, certified precision servo drives, and 30+ years of bakery processing expertise.
Intelligent Servo PLC Control
Multi-axis synchronous servo control ensures synchronized belt speeds, exact depositing cut-off, and zero batter waste.
Food-Grade Sanitary Standards
Engineered strictly to US 3-A and European EHEDG bakery equipment sanitary guidelines with washdown stainless steel structures.
Energy-Optimized Heat Recovery
High-efficiency proportional gas burners and multi-layer ceramic insulation reduce heat loss and gas consumption by up to 28%.
Turnkey Custom Engineering
Full-scale engineering support from raw bakery formulation trial baking to on-site assembly and operator training.
World-Class Electrical & Mechanical Components
We source core electronic, pneumatic, and transmission parts exclusively from globally recognized manufacturers to ensure worldwide spare parts availability.
Commercial Bakery Product Samples
Formulated for consistent crumb texture, uniform golden browning, clean edge trimming, and precise filling injection.
Classic Swiss Roll Cake
Delicate sponge cake sheet with smooth buttercream or fruit jam, tightly rolled with zero cracking.
Decorated Tiger Skin Roll
Two-layer composite roll with golden wavy tiger-crust outer wrapping and rich custard filling.
Multi-Layer Cut Cake
Continuous layer cake sheet with multi-tier cream lamination, ultrasonic guillotine square cutting.
Individually Wrapped Mini Rolls
High-volume snack size rolls designed for automated multi-lane flow wrapping with long shelf life.
Frequently Asked Questions
Key facts overseas buyers need to know before ordering industrial bakery machinery from Cheers Machinery.
Yes. Our senior mechanical and electrical engineers travel to client factories worldwide (USA, Europe, Southeast Asia, Middle East, South America, Africa) to handle mechanical alignment, wiring, PLC commissioning, test baking with local ingredients, and operator training.
Absolutely. Over 85% of our turnkey installations are custom-engineered. Our engineering team creates detailed 2D CAD and 3D plant layouts according to your column spacings, ceiling height, door locations, and utilities connections (gas, electricity, compressed air).
Natural Gas and LPG generally offer 30% to 50% lower operating utility costs in countries with accessible gas infrastructure. For cleanroom operations or facilities without gas hookups, our multi-zone electric radiant elements provide pinpoint accuracy and zero exhaust emissions.
Standard turnkey line manufacturing takes 45 to 65 working days. All machinery is disassembled into modular sections, vacuum-sealed with anti-rust film, and crated in heavy-duty export fumigated wooden cases designed for 40ft High-Cube container shipping.
Get a Detailed Engineering Proposal & Quotation
Share your target bakery product requirements, planned daily capacity, and plant dimensions. Our technical team will provide an official quotation, CAD layout, and equipment list within 24 hours.
Inquire About 01 Mixing|Aeration test
Direct factory pricing · No distributor markup · Turnkey engineering
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