Dorayaki Pancake Production Line
Fully automatic dorayaki pancake line integrating batter depositing, continuous copper hot plate baking, automatic pancake turnover flipping, center jam/red bean paste depositing, sandwiching, and packaging.
Turnkey Production Line Workflow
From raw ingredient aeration to sealed shelf-ready packaging. Cheers Machinery guarantees continuous, synchronized, and hygienic industrial output with minimal labor intervention.
Batter Dispensing
Multi-nozzle servo piston depositor dispenses round pancake batter onto pre-heated copper plates.
First Side Copper Baking
Precision heated heavy copper alloy plates create signature amber crust and delicate texture.
Automated Mechanical Flip
Pneumatic spatulas lift and flip each pancake 180 degrees with precise registration.
Filling Injection & Sandwiching
Volumetric paste depositor places red bean or chocolate center, followed by pancake pairing.
Cooling & Flow Packaging
Finished dorayaki cakes pass through multi-tier UV cooling conveyor into pillow packaging.
Technical Specifications & Parameters
All specifications are customizable according to client factory layout dimensions, local grid voltage (220V/380V/415V/480V), and heating energy preferences.
| 1. Production Performance & Technical Parameters | |
|---|---|
| Production Capacity | 12,000 — 18,000 pieces / hour (Double Row Line) |
| Pancake Diameter Range | 50 mm — 110 mm adjustable via tooling molds |
| Baking Surface Material | High-conductivity food grade copper plate alloy with heat-retention core |
| Gas Heating Power | 65,000 — 110,000 kcal/h (LPG / Natural Gas options) |
| Line Dimensions | 16,500 mm (L) × 2,200 mm (W) × 1,850 mm (H) |
| Automation Grade | Full automatic PLC touchscreen operation (2 operators required per shift) |
Why Choose Cheers Machinery Engineering
Built with heavy-duty structural steel, certified precision servo drives, and 30+ years of bakery processing expertise.
Intelligent Servo PLC Control
Multi-axis synchronous servo control ensures synchronized belt speeds, exact depositing cut-off, and zero batter waste.
- 10" Siemens Touch Screen with 99-recipe memory storage
- Auto-compensation for belt thermal expansion
- EtherCAT industrial bus for millisecond-level response
Food-Grade Sanitary Standards
Engineered strictly to US 3-A and European EHEDG bakery equipment sanitary guidelines with washdown protection.
- All food-contact parts in mirror-polished SUS304 / SUS316
- Quick-disassembly scrapers and tool-less belt replacement
- Sealed bearings with USDA H1 food-grade grease lubrication
Energy-Optimized Heat Recovery
High-efficiency gas burners and multi-layer ceramic insulation reduce heat loss and gas consumption by up to 28%.
- Proportional gas-air automatic ratio valves
- Dual-chamber exhaust heat recirculation
- Exterior wall skin temperature below 45°C during baking
Turnkey Custom Engineering
Full-scale engineering support from raw bakery formulation trial baking to on-site assembly and operator training.
- 2D / 3D CAD factory layout drawings within 24 hours
- Custom mold design for unique bakery shapes and logos
- Overseas field service engineers for commissioning worldwide
World-Class Electrical & Mechanical Components
We source core electronic, pneumatic, and transmission parts exclusively from globally recognized manufacturers to ensure worldwide spare parts availability.
Commercial Bakery Product Samples
Formulated for consistent crumb texture, uniform golden browning, clean edge trimming, and precise filling injection.
Finished Product
Finished Product
Finished Product
Finished Product
Frequently Asked Questions
Key facts overseas buyers need to know before ordering industrial bakery machinery from Cheers Machinery.
Yes. Our senior mechanical and electrical engineers travel to client factories worldwide (USA, Europe, Southeast Asia, Middle East, South America, Africa) to handle mechanical alignment, wiring, PLC commissioning, test baking with local ingredients, and operator training.
Absolutely. Over 85% of our turnkey installations are custom-engineered. Our engineering team creates detailed 2D CAD and 3D plant layouts according to your column spacings, ceiling height, door locations, and utilities connections (gas, electricity, compressed air).
Natural Gas and LPG generally offer 30% to 50% lower operating utility costs in countries with accessible gas infrastructure. For cleanroom operations or facilities without gas hookups, our multi-zone electric radiant elements provide pinpoint accuracy and zero exhaust emissions.
Standard turnkey line manufacturing takes 45 to 65 working days. All machinery is disassembled into modular sections, vacuum-sealed with anti-rust film, and crated in heavy-duty export fumigated wooden cases designed for 40ft High-Cube container shipping.
Get a Detailed Engineering Proposal & Quotation
Share your target bakery product requirements, planned daily capacity, and plant dimensions. Our technical team will provide an official quotation, CAD layout, and equipment list within 24 hours.
Inquire About Dorayaki Pancake Production Line
Direct factory pricing · No distributor markup · Turnkey engineering
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